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SWT3 - Choke Manifold

Choke Manifold Summary

    Here’s a summary of the video “SWT - Choke Manifold” in 5–10 bullet points with timestamps:
  1. (00:00) The choke manifold is a key piece of surface testing equipment located downstream of the flow head; it controls flow rate and pressure at the wellhead.
  2. (01:00) The manifold typically includes:
    • Four gate valves for isolating choke boxes
    • A fixed choke box with calibrated choke beams
    • An adjustable choke for dynamic control
    • Pressure tapping points (upstream & downstream)
    • A thermowell for fluid temperature monitoring
  3. (02:09) The combination of fixed and adjustable chokes provides flexibility in flow control without halting production.
  4. (02:45) Main functions include:
    • Controlling wellhead pressure
    • Preventing water/gas coning and sand production
    • Ensuring safety and testing efficiency
  5. (03:00) A common operation is switching from adjustable to fixed choke via a 4-step process:
    • Flow stabilization and fixed choke prep
    • Equalizing pressure (open downstream valve)
    • Diverting flow by switching valves
    • Bleeding pressure off the adjustable choke
  6. (04:11) Choke manifolds are rated for 5000, 10,000, and 15,000 psi, making them adaptable for various testing needs.
  7. (04:44) The gate valves are operated manually with handwheels and can be of various brands like McAvoy, Marlbrank, Ceric, and WOM.

my Summary choke manifold

    Here’s a summary of Choke manifold in oil wells
  1. : It is used to control the fluid from the well by reducing the flowing pressure and by achieving a constant flowrate before the fluid enters the processing equipment at surface. As what happens in critical-flow.
  2. It consists of:
    • Four gate valves
    • A fixed choke
    • An adjustable choke to control the flow without any interruption
    • Tapping points / sample points on upstream and downstream of the choke
    • Thermometric well to measure well temperature.
  3. Its functions:
    • Safety by controlling the well pressure.
    • It allows different choke sizes to control the flow rate
    • It prevents water and gas coning by limiting the flow rate
    • It prevents formation sand from entering the well by limiting the flow rate.
    • It ensures critical flow where the pressure fluctuations downstream of the choke do not affect downhole pressure and flow rate of the well.
  4. Changing from adjustable to fixed choke:

    • Preparation of fixed choke box by
      1. adjusting the adjustable choke until the flow stabilizes
      2. Prepare the equivalent fixed choke to be installed
    • Pressurizing fixed choke box.
      1. Open the downstream valve of the fixed side to equalizing pressure.
    • Diverting the flow from adjustable to the fixed side.
      1. Open simultaneously the upstream valve of the fixed choke while closing the upstream valve of adjustable side.
    • Flow through the fixed choke side.
      1. Close the downstream valve of adjustable side.
      2. Bleed off the adjustable choke side.
  5. Different types of choke manifold according to:
    • Working pressure
    • Types of gate valve.

Q&A Summary

    Here’s a summary of Choke manifold in oil wells
  1. . Q: What is the main function of a choke manifold in well testing?

    Answer: A: It controls the flow rate and pressure of fluids from the wellhead, ensuring stable flow conditions before the fluid enters surface processing equipment..

  2. . Q: Where is the choke manifold located in the well testing setup?

    Answer: A: It is located downstream of the flow head..

  3. . Q: What is "critical flow" and why is it important in choke manifolds?

    Answer: A: Critical flow occurs when changes in downstream pressure no longer affect the upstream pressure and flow rate. It is essential for accurate and stable well testing..

  4. . Q: What are the main components of a choke manifold?

    Answer:

    • Four gate valves
    • Fixed choke box (for inserting calibrated choke beans)
    • Adjustable choke
    • Pressure tapping points (upstream and downstream)
    • Thermowell for fluid temperature measurement

  5. . Q: What is the purpose of having both a fixed and an adjustable choke?

    Answer: A: The combination allows for maximum control and flexibility. The adjustable choke enables on-the-fly control, while the fixed choke offers stable, pre-set flow control..

  6. . Q: How is the flow diverted from an adjustable choke to a fixed choke?

    Answer:

    • Stabilize the flow and prepare the fixed choke.
    • Open the downstream valve on the fixed side to equalize pressure.
    • Open the upstream valve on the fixed side while closing the upstream valve on the adjustable side.
    • Close the downstream valve on the adjustable side and bleed pressure off.

  7. . Q: What safety features does the choke manifold provide?

    Answer:

    • Controls wellhead pressure
    • Limits flow to prevent water/gas coning and sand production
    • Allows pressure regulation without stopping flow

  8. . Q: What pressure ratings are available for choke manifolds?

    Answer: A: They are commonly available in 5000, 10,000, and 15,000 psi ratings..

  9. . Q: What types of valves are used in choke manifolds?

    Answer: A: Valves from brands like McAvoy, Marlbrank, Ceric, and WOM are commonly used..

  10. . Q: Why is the downstream valve opened first when equalizing pressure?

    Answer: A: It is a safety measure to avoid sudden pressure surges and ensure smoother pressure balancing..

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